Esko Kal­lio bought a new Ponsse HS15 har­ves­ter and ope­ra­ted it for 30 years

Esko Kal­lio, a cont­rac­tor based in Hyvin­kää, Fin­land, bought a new Ponsse HS15 Ergo har­ves­ter in 1996. The mac­hine was a per­fect fit for him and pro­ved to be very reliable. When it became clear over the years that his sons were not plan­ning to take over the cont­rac­ting busi­ness, Kal­lio deci­ded to keep wor­king wit­hout upgra­ding his mac­hine. Now, after 30 years, the har­ves­ter has run for 17,500 hours and har­ves­ted an esti­ma­ted 700,000 cubic met­res of wood. Kal­lio is now sel­ling the mac­hine to a for­mer Ponsse ser­vice mec­ha­nic, who plans to res­tore it.

 If any mac­hine has ever paid for itself, Esko Kallio’s Ponsse HS15 cer­tainly has. 

“The mac­hine cost 1,963,000 Fin­nish marks new, with a three-year pay­ment sche­dule. That felt like a heavy bur­den back then.  Right after lea­ving the fac­tory, the mac­hine went to a demon­stra­tion in Jäm­sän­koski and was deli­ve­red to me with 50 hours on the clock. From there, it went straight to work in the forest,” Kal­lio recalls.

Kal­lio had become acquain­ted with Ponsse and its foun­der, Einari Vidgrén, in the early days of the com­pany. He was pre­sent, for example, at a fore­stry demon­stra­tion along Tuusu­lan­tie in 1973 or 1974, where Ponsse was one of only two mac­hi­nes capable of clim­bing the steep hill cho­sen for the test. This demon­stra­tion is even docu­men­ted in Ponsse’s official his­tory books.

Esko Kal­lio has been cont­rac­ting with his Ponsse HS15 for 30 years. The mac­hine has accu­mu­la­ted 17,500 ope­ra­ting hours and har­ves­ted an esti­ma­ted 700,000 cubic met­res of tim­ber. 

“At just 15 years old, my fat­her and I were already hau­ling tim­ber with a trac­tor. We had a Mas­sey Fer­guson and a winch from Pel­to­sal­men Kone­paja. When my fat­her reti­red, I set up my own busi­ness and bought my first mac­hine in 1975. It was a 1973 model Far­met, and I had to trade in my car to get it.”

Kal­lio hau­led tim­ber in Hyvin­kää region wit­hin a radius of roughly 100 kilo­met­res. Ini­tially, other cont­rac­tors fel­led the trees, eit­her manually or by mac­hine, and Kal­lio took care of the forwar­ding. Later on, he expan­ded his fleet to include a har­ves­ter along­side his forwar­der. His clients inclu­ded local fore­stry associa­tions, Schau­mann, Kos­ki­tukki and Vapo, and he also clea­red power line rights-of-way for Imat­ran Voima.

Over the deca­des, mac­hi­nes came and went. Kal­lio tried out Koc­kums, Vol­vos, Val­mets, ÖSAs, Juonto-Lok­ke­ris and many others. There were a couple of Ponsse PAZs, as well as a one-off pro­to­type manu­fac­tu­red by Ponsse. In total, Kal­lio has owned 13 Ponsse mac­hi­nes over the years.

“Einari asked me to become a part­ner in a trot­ting horse”

Ponsse, Einari Vidgren and Esa Vidgren became very fami­liar to Esko Kal­lio. For example, they col­la­bo­ra­ted on deve­lo­ping a mea­su­ring device for har­ves­ter heads, using a Tun­turi moped’s front sproc­ket as a star­ting point. Soon they achie­ved 95% accu­racy, which was an asto­nis­hingly good figure at the time.

“I got to know Einari and Esa well. Esa hand­led the paperwork. When I pic­ked up my first mac­hi­nes from Vie­remä, there was only a small log cabin and maybe a 150-square-metre works­hop. Bills of exc­hange were nego­tia­ted right there with Einari. Some­time in the 1980s, Einari asked me to become a part­ner in a trot­ting horse, but I pas­sed. I can’t recall the horse’s name, but it wouldn’t have been a great invest­ment.”

While Kal­lio has always spent long hours ope­ra­ting his mac­hine, he has also had emplo­yees. Howe­ver, they never wor­ked in three shifts; two shifts were enough. During its first year, the HS15 log­ged 2,500 hours, fol­lowed by a steady ave­rage of around 2,200 hours per year for seve­ral years after. In recent years, the mac­hine has been ope­ra­ted for around 500 hours per year. Along­side the HS15, Kal­lio owns a 1980s Ponsse Bison forwar­der, a trac­ked exca­va­tor and a flat­bed for moving the mac­hi­nes.

“No repairs nee­ded”

Kal­lio prai­ses the dura­bi­lity of the HS15. Neit­her the engine nor the Clark gear­box has ever had to be ope­ned up. The cabin inte­rior remains ori­gi­nal, but the mea­su­ring device has natu­rally been upgra­ded. He is cur­rently on his second har­ves­ting head: the first proces­sed around 400,000 cubic met­res, and the cur­rent one has har­ves­ted roughly 300,000 cubic met­res. The body panels are sun-faded, but surpri­singly straight and rust-free. The mac­hine bears serial num­ber 799.

The machine’s body panels remain straight, and the chas­sis paintwork is lar­gely intact. Howe­ver, sun­light has faded the yel­low decals to white.

“We’ve rarely nee­ded a ser­vice mec­ha­nic. I’ve done the oil chan­ges myself. On the right-hand side of the chas­sis, under the crane, I had to weld a 15-cen­ti­metre seam once. Otherwise, there has been no need to weld anyt­hing.”

This lon­ge­vity is also a cre­dit to the ope­ra­tor.

“We never thras­hed the life out of the mac­hine. We haven’t been overly cau­tious eit­her, but we have ope­ra­ted the mac­hine sen­sibly. Back in the day, it har­ves­ted well over 500 cubic met­res a day.”

Need­less to say, Kal­lio has been very satis­fied with his har­ves­ter. He knows the mac­hine inside out, and it has never left him stran­ded. 

“I’d buy a brand new one just like this if I could. It weighs only 16 ton­nes with liquid-fil­led tyres, and 13 ton­nes dry. Being a six-whee­ler, it’s so short, nar­row and agile that you hardly even notice the trails during thin­ning ope­ra­tions. Forest owners like it because the tree roots stay intact and you don’t get long, straight and wide trails. You can even weave around a bit with this mac­hine.”

In the spring of 2026, howe­ver, the time has come for Kal­lio to part ways with his trusty work­mate. The HS15 is moving on to a second owner, a for­mer Ponsse ser­vice mec­ha­nic who plans to fully res­tore it and put it back to hard work. Kal­lio will keep his forwar­der and exca­va­tor, but he remains sec­re­tive about his plans for a new har­ves­ter.

“Well, I’m not going to shed tears over the HS15, even though it’s been a great mac­hine. I could always buy a new Scor­pion to replace it if the trade-in price was right. But let’s see what hap­pens – you can always get a mac­hine if you really want one,” Kal­lio says with a laugh.

Esko Kal­lio cus­to­mi­sed the mac­hine to his liking. A bench vice moun­ted on the front mud­guard has stayed firmly in place for nearly 30 years, ser­ving as a handy aid for many main­te­nance tasks.

Apart from the mea­su­ring device, the cabin inte­rior is enti­rely ori­gi­nal. You can hardly fault the uphols­tery for dura­bi­lity, even if 30 years and 17,500 ope­ra­ting hours have left it slightly frayed in places.